Driving Sustainability with Second-Life Battery Technology
Nissan Australia is taking a significant step towards sustainability by utilizing repurposed electric vehicle (EV) batteries to power its aluminum casting plant in Dandenong, Victoria. This initiative, known as the Nissan Node project, integrates a rooftop solar array and a battery energy storage system (BESS) made from nine retired Gen 1 Nissan Leaf batteries. This innovative approach not only supports production operations but also facilitates the charging of two new electric vehicle chargers, showcasing how automotive companies can lead in renewable energy adoption.
Real-World Impact and Performance Metrics
The Nissan Node project is designed to deliver substantial environmental benefits. By implementing this system, Nissan is projected to reduce its annual carbon emissions by 259 tonnes and conserve approximately 128 MWh of grid energy. The BESS features a 120 kWh capacity, allowing it to store solar energy generated throughout the day for use during peak demand times, thereby optimizing energy efficiency.
Advanced Technology Enhancing Battery Longevity
Collaborating with Relectrify, Nissan employs advanced cell-level control technology that combines battery management systems (BMS) and inverters. This innovation has the potential to extend the life of these repurposed batteries by up to 30%, significantly lowering costs and maximizing the utility of retired EV batteries.
Supporting Australia’s Circular Economy
The initiative is aligned with Australia’s ambitious goals for a circular economy, particularly in the realm of EV batteries. As the country seeks to minimize waste and enhance sustainability, programs like the Nissan Node project exemplify how end-of-life batteries can be effectively repurposed. This movement is critical as it retains 70-80% of a battery’s capacity even after its initial automotive usage, making them suitable for stationary energy storage applications.
Industry-Wide Collaboration for Future Innovation
Nissan’s project represents a pioneering effort that other automotive manufacturers in Australia, such as Kia, are beginning to emulate. Kia has partnered with Infinitev to develop lifecycle management strategies for EV batteries, focusing on grading modules for reuse in new vehicles or battery systems. These collaborations are essential for fostering a robust circular economy, reducing environmental impacts, and promoting the adoption of electric vehicles across the country.
Conclusion: A Model for Sustainable Manufacturing
Nissan’s innovative use of repurposed EV batteries not only demonstrates the feasibility of integrating renewable energy solutions into manufacturing but also sets a precedent for other companies aiming to enhance sustainability. As the automotive industry continues to evolve, initiatives like the Nissan Node project will play a crucial role in reducing carbon footprints and achieving net-zero goals in Australia.









